With the bestinclass analysis technology, moldex3d can help you simulate the. Jul 23, 2016 mold flow analysis using solidworks uday praveen k. The simulations provide detailed insights into filling and solidification of the cast part while. This screenshot from autodesk moldflow shows that the larger gas bubble sizes in microcellular and solidworks plastics from. If you have the opportunity to increase the size of the mold and fill it with more cavities you can do it. Solidworks plastics mold cavity injection flow simulation. The name of the software, moldflow, has become the term most people use for a mold fillpackcoolwarp analysis. Moldflow adviser which provides manufacturability guidance and directional feedback for standard part and mold design, and moldflow insight which provides definitive. Both fea finite element analysis and mfa mold flow analysis simulation capabilities included in solidworks allow us to simulate the effects of different design approaches and the effects that they will have upon both the production process and product performance.
Before making the mold flow analysis design, through the mold flow analysis, customer can optimize their parts design by checking the material filling, deformation, shrinkage, welding line, temperature, shear stress, hot runner layoutetc to debug the parts design mistake, to simplify the manufacturing process. Cfd computational fluid dynamics solidworks flow simulation software is a powerful computational fluid dynamics cfd tool that enables designers to quickly and easily simulate fluid flow, heat. Flow 3d cast provides a complete flow and thermal solution for a wide range of metal casting processes. Leveraging solidworks, imold captures the process specific knowledge of mold. Simulation solutions for solidworks provide an easytouse portfolio of analysis tools for predicting a products realworld physical behavior by virtually testing cad models. Mold flow in sw is to a separeted package like comos express is to. Both fea finite element analysis and mfa mold flow analysis simulation. Like other simulation software, mfa gives you a virtual sneak peek into how your material of choice will fill the mold s cavities and offers a heads up on potential problem spots. The mold flow simulation and analysis will eliminate most of the defects that may occur during manufacturing. Mastercam 2018 5axis, mill, lathe, wire, solids esprit solidwire gold. It contains analysis tools that allow plastic part design to validate and optimize part designs for the injection molding process. The cooling stage is such an integral part of injection molding it is actually included to some degree in all the versions of solidworks plastics. Home solidworks software 3d design simulation suite solidworks plastics injection molding simulation for solidworks solidworks plastics was created specifically for the.
Mold flow analysis simulation software is a valuable tool that aids in bringing quality parts to market on time and on budget. Actually there was a product way back called dr c mold that moldflow bought out i believe because at the time mold flow only had a mid plane type of mesh and dr c mold had a 3d mesh interface. Simulate the fluid flow, heat transfer, and fluid forces that are critical to the success of your designs. With solidworks predictive ii simulation software, plastic components, inc. The analysis integated in sw is only useful for simple models and molds for example, you only have one injection point available. The simulations provide detailed insights into filling and solidification of the cast part while tracking various defects like different types of porosity, surface oxides, entrained air and collapsed bubbles, thermal stresses and deformations and more. Predict and avoid manufacturing defects in plastic part and injection mold designs, eliminating costly rework, improving part quality, and decreasing time to market. Moldex3d plastic injection molding simulation software. Mold flow and simulation is a critical aspect of efficient mold design and build operations, which helps to identify problems and improvements before the mold is built. This allows you to compare design variations quickly to make. Mold flow software is designed to simulate how different resin will flow through a mold into the various cavities. It simulates how melted plastic flows during the injection molding process to predict manufacturing.
Gpubased processing enables realtime updates of the analysis results as you change analysis parameters and part geometry. Moldflow plastic injection molding simulation software helps designers, engineers, and analysts improve plastic parts, compression molds, and injection mold designs. Jun 27, 2011 mold filling analysis is the computer simulation of molten plastic flow into a given mold geometry. Creo mold analysis cma is a ptc product based on moldex3d technology. Introduction to cfd how to use solidworks flow simulation. It simulates the flow of the plastic melt into the mold cavity and provides results that will help part designers, mold designers, and injection molding manufacturers validate and optimize their products. Heres a video from mfa software maker solidworks demonstrating how the software works and why it can be an invaluable tool during the. Solidworks software is a very powerful tool that allows us to offer robust simulation and analysis services to our clients. Engineering companies all over the world are adopting mold flow analysis simulation software to help significantly reduce the need for costly physical prototypes, predict and avoid any potential. Moldflow plastic injection molding software autodesk. Mar 7, new injection molding software can simulateand analyze.
This is where computational fluid dynamics cfd with solidworks flow simulation software comes in. Apr 23, 2019 this is where computational fluid dynamics cfd with solidworks flow simulation software comes in. Mar 6, mold flow analysis and plastic injection mold design from mfa software maker solidworks demonstrating how the software works and why it. It got around slowly that individuals and companies using injection molding simulation software can minimize mold rework, by identifying potential issues early in the plastic part design. Plastics professional adds the pack stage, and other capabilities and. Solidworks plastics premium 2018 flow analysis siemens solid edge st9 cad software. Technologies include mold flow analysis software and services, melt management technologies and strategies, finite element analysis, root cause analysis, cooling analysis. Both are highly developed and very capable products. The desired shape, the material of the mold, features, and the material used.
In addition, mold flow analysis shows you filling, packing, and cooling during a molding cycle, and how molding process parameters influence moldedin stress which can lead to shrinkage and warpage. Gpubased processing enables realtime updates of the analysis results as. The moldflow design guide would not have been accomplished were it not for the vision of ken welch. All of them can simulate the plastic injection flow stage. Looking for an injection molder that uses mold flow technology to produce dependable parts. Solidworks plastics cooling analysis basics computer aided. Solidworks flow simulation enables you to run what if scenarios and. Flow3d cast provides a complete flow and thermal solution for a wide range of metal casting processes. Nov 16, 2017 solidworks flow simulation is another example of a type of analysis tool that was once the exclusive domain of the expert but is now used by designer and analyst alike. For added ease of use, the moldex3d edesign sync addon connects with solidworks, ptc creo and siemens plm software nx, while the fea interface supports such advanced analysis packages as. When it comes to mold flow simulation it is interesting to know how long some tasks might take. Solidworks plastics standard is the premier mold cavity analysis software for part designers. With the bestinclass analysis technology, moldex3d can help you simulate the widest application range of injection molding processes to optimize product design and manufacturability, shorten timetomarket, and maximize product roi. Then theres the whole mold cooling task the differece between the corecavity surface temperature should be as low as possible few degrees.
Solidworks simulation making better injection molded parts. Avoid defects at the start of the tool design process with solidworks plastics. The simulation allows us to detect how the mold will work with various key factors. Mold flow analysis can save your plastic injection mold design. Mold flow analysis software is the core tools that our mold flow analysis consultants use in our injection molding simulation services in our singapore offices in broadtech engineering. Before tooling production begins, viking plastics uses moldflow software to analyze the proposed mold design to ensure that the mold will be capable of.
Any suggestions on mold flow analysis software, either integrated with sw or separate. Solidworks flow simulation computer aided technology cati. Mold flow analysis using solidworks uday praveen k. Nov 10, 2016 it got around slowly that individuals and companies using injection molding simulation software can minimize mold rework, by identifying potential issues early in the plastic part design andor mold design cycle to eliminate them before they become really expensive. Mold flow analysis singapore engineering mould flow analysis. Optimizing cooling line minimizes cycle times and decreases manufacturing costs. It simulates the flow of the plastic melt into the mold cavity and provides results that will help part. It simulates how melted plastic flows during the injection molding process to predict manufacturingrelated defects so you can quickly evaluate part manufacturability while you design. Either one is much, much better than no process calculation at all.
Moldflow software for plastic injection molding simulation helps reduce manufacturing defects. Ken and i have discussed the value of assembling the best of the moldflow design principles, warpage. Mold flow analysis software singapore broadtech engineering. Investing in moldflow simulation software whether it is autodesk moldflow, sigmasoft, moldex3d, solidworks plastics solidworks moldflow or any other sw can be a big step. Moldflow features plastic injection molding software. Mold flow in sw is to a separeted package like comos express is to cosmosworks. Hardware for mold flow simulation and mold flow analysis. How to get your injection molding simulation right.
Engineering companies all over the world are adopting mold flow analysis simulation software to help significantly reduce the need for costly physical prototypes, predict and avoid any potential manufacturing defects and transition innovative products from concept to market faster. Simulation software is an essential tool in the development of complicated 3d part designs and also helps to predict the effects on quality of making existing products lighter and thinner. The results remain visible after you close the propertymanager. Solidworks plastics is the injection molding flow simulation addin for the solidworks cad package. It is often difficult to properly extract the heat from deep cores and the corners such differential cooling will again have a great impact on further part deformations. To ensure you are always working with a solidworks supported and optimized system, check out solidworks recommended hardware and recommended system requirements. Mold flow analysis mfa software simulates the flow of plastic, which allows you to elevate part and mold design to create products of impeccable quality. Mold flow analysis in massachusetts lee plastics, inc.
Amazing cast aluminum process using sand mold, fast melting metal casting technology working duration. Feb 05, 20 amazing cast aluminum process using sand mold, fast melting metal casting technology working duration. Up to customers requirement, we provide the custom mold flow analysis service. In solidworks 2009 and later, the software uses the graphics processing unit gpu of your computer to perform these analyses. This could be a plastic part, hot or cold runner, gate, nozzle tip, sprue, rib, etc. We are now conducting a basic mold flow analysis on all. Moldex3d is the world leading cae product for the plastics injection molding industry. Mold flow analysis and plastic injection mold design. Mold flow simulation with solidworks plastics premium software, we have the ability to optimize mold designs for. How to choose mold flow software, autodesk or moldex. Ken and i have discussed the value of assembling the best of the moldflow design principles, warpage design principles, and the c mold design guide into a single book for several years. Worldwide sites you have been detected as being from. With your product files, we analyze the mold flow simulation to ensure the design for manufacturability and precision, based on the product structure, cavity design, wall thickness, etc. Cfd computational fluid dynamics solidworks flow simulation software is a powerful computational fluid dynamics cfd tool that enables designers to quickly and easily simulate fluid flow, heat transfer, and fluid forces that are critical to the success of their designs.
Solidworks plastics makes it easy for companies that design plastic parts or injection. It contains analysis tools that allow plastic part design to validate. Solidworks plastics delivers easytouse simulation for analyzing plastic parts and injection molds. Predict and avoid manufacturing defects in plastic part and injection mold designs, eliminating. Moldflow features plastic injection molding software autodesk. Includes solidworks plastics professional with advanced simulation functionality to analyze mold cooling line layouts, and part warpage. Solidworks flow simulation is another example of a type of analysis tool that was once the exclusive domain of the expert but is now used by designer and analyst alike. My opinion is they are all capable in capable hands. Solidworks plastics software simulates the flow of plastic melt into the mold cavity and provides results that will help part designers, mold designers, and. This software simulates your mold conditions before you open up your wallet to pay for tooling. In the previous tasks, you prepared the tutorial model for analysis. Before making the mold flow analysis design, through the mold flow analysis, customer can optimize their parts design by.
Viking plastics has been utilizing moldflow since the early 2000s. Solidworks plastics simulation software combines injection moulding simulation with advanced cae analysis to give plastics designers the capability of. You selected a material, designed a multicavity mold, and modeled the runner system and cooling system. Taking your mold from good to great is as simple as testing it via mold flow analysis mfa. This plastic injection molding software is focused on analyzing. Access tools for injection mold design, plastic part design, and mold processing. You cannot know in advance how many tetras you will get before you mesh your 3d model. It was the month of april in 2012 when we have released the first solidworks plastics product to our great community of passionate designers. The plastics injection process is a complex mix of many parameters such as material, temperature, injection location, injection time, pressure, packing time and many more. For the designer the easytouse analysis setup wizard has made previously challenging internal, external and thermal flow analysis accessible to all.
For added ease of use, the moldex3d edesign sync addon connects with solidworks, ptc creo and siemens plm software nx, while the fea interface supports such advanced analysis packages as simulia abaqus, ansys, msc nastran, lsdyna and more. Solidworks flow simulation enables you to run what if scenarios and efficiently analyze the effects of fluid flow, heat transfer and related forces on or through components. This screenshot from autodesk moldflow shows that the larger gas bubble sizes in microcellular and solidworks plastics from solidworks corp. Moldflow plastic injection molding simulation software helps manufacturers optimize the design of plastic parts and predict injection molding defects.
Basic model analysis tutorial moldflow flex autodesk. We have invested in stateoftheart mold flow analysis software, solidworks plastics premium, to give our customers a competitive advantage. Solidworks plastics professional gives anyone who designs or builds. What injection molding simulation software can do for you. For a mold, the flow is predicted to the point of 99% filled. Once an analysis is complete, a selection of results are made available in the study tasks pane.